Molded Case Circuit Breaker - MCCB

XYCM1-MCCB-Molded-Case-Circuit-Breaker by JINGE Electric

CM1 MCCB Molded-Case-Circuit-Breaker 63A-800A

JINGE CM1 Series Molded Case Circuit Breaker (MCCB) is a professional industrial-grade protection device designed for power distribution and motor protection. It is suitable for AC 50/60Hz, rated operating voltage up to 690V, and rated current from 63A to 800A.

The breaker provides full protection against overload, short circuit and under-voltage faults, ensuring safe operation of power systems, cables, transformers, motors and electrical equipment. With high breaking capacity, short arc-flash distance, anti-vibration structure and flexible vertical/horizontal installation, CM1 is widely used in harsh industrial and construction environments while offering easy visual inspection via its transparent case.

Key Adventages

 

  • High breaking performance: Available in L/M/H breaking classes, with high short-circuit breaking capacity to ensure reliable fault interruption and avoid equipment damage.
  • Complete protection functions: Integrates overload long-time delay, short-circuit instantaneous and under-voltage protection, suitable for both power distribution and motor protection.
  • Stable and durable structure: Flame-retardant shell, strong anti-vibration capability, long mechanical and electrical life, adapting to continuous heavy-duty operation.
  • Flexible installation & wiring: Supports vertical and horizontal mounting; compatible with front wiring, rear wiring and plug-in type for different cabinet designs.
  • Wide current range & strong adaptability: Frame current from 63A to 800A, fully covering main incoming and branch circuit requirements in industrial and commercial power distribution.
  • Short arc-flash distance & high safety: Effectively reduces arc radiation and improves operator safety during maintenance and fault conditions.

Main Technical Parameters

ItemCM1-63CM1-100CM1-125CM1-250CM1-400CM1-630CM1-800
Frame Current Inm (A)63100125250400630800
Rated Current In (A)(6), 10, 16, 20, 25, 32, 40, 50, 6310, 16, 20, 32, 40, 50, 63, 80, 10080, 100, 125100, 125, 160, 180, 200, 225, 250225, 250, 315, 350, 400400, 500, 630630, 700, 800
Rated Insulation Voltage Ui (V)500690800800690690690
Rated Operating Voltage Ue (V)400400230 / 400230 / 400400400400
Rated Impulse Withstand Voltage Uimp (kV)6688666
No. of Poles3 / 43 / 42 / 3 / 42 / 3 / 43 / 43 / 43 / 4
Breaking ClassL / ML / ML / M / HL / M / HL / ML / ML / M
Ultimate Breaking Capacity Icu (kA) AC400V10 / 15 / 3535 / 5035 / 50 / 6535 / 50 / 6550 / 6550 / 6550 / 65
Service Breaking Capacity Ics (kA) AC400V5 / 10 / 2525 / 3025 / 30 / 5025 / 30 / 5035 / 5035 / 5035 / 50
Arc Flash Distance (mm)≤50≤50≤50≤50≤100≤100≤100
Operating Cycles / Hour120120120120606020
Mechanical Life With Load400030003000150015001000500
Mechanical Life No Load6000700070006500650040002500

Application Scenarios

JINGE CM1 MCCB is designed for industrial and infrastructure power distribution systems. It is widely applied in main distribution boards, sub-distribution boxes, motor control centers (MCC), factory production lines, power plants, construction sites, mining, metallurgy, petrochemical and commercial building power supply systems.
Typical applications include main incoming protection, feeder circuit protection, motor protection, pump and compressor protection, generator set output protection, and large electrical equipment power supply. Its high reliability, easy installation and maintenance-friendly transparent design make it an ideal choice for global contractors, electrical integrators, plant maintenance and industrial electrical distributors.

Working Condition

  • Ambient air temperature: The upper limit does not exceed +40℃, the lower limit is not lower than -5℃, and the average temperature within 24 hours does not exceed +35℃;
  • Altitude: The altitude of the installation site does not exceed 2000m;
  • Atmospheric conditions: The relative humidity of air at the installation site does not exceed 50% at the maximum temperature of +40℃, and a higher relative humidity is allowed at lower temperatures. The monthly average maximum relative humidity of the wettest month is 90%, while the monthly average minimum temperature of the month is +25℃, taking into account the condensation on the product surface due to temperature changes;
  • Pollution degree: Pollution degree is Grade 3;
  • Installation conditions: Installed in a place without significant shaking, impact and vibration, can be installed vertically or horizontally, and the inclination of the installation direction from the vertical direction does not exceed 5°;
  • Power supply conditions: The voltage deviation does not exceed ±10% of the rated working voltage, and the frequency deviation does not exceed ±5% of the rated frequency.

Characteristics of Overcurrent Protection

Overcurrent Inverse Time Protection Characteristics for Distribution Protection

Test Current NameI/IhConventional Time (Ih≤63)Conventional Time (63<In≤250)Conventional Time (In≥250)Initial StateAmbient Temperature
Conventional Non-Tripping Current1.05≥1h≥2h≥2hCold State+30℃
Conventional Tripping Current1.30<1h<2h<2hHot State+30℃
Recoverable Time3.05s8s12sCold State+30℃

Overcurrent Inverse Time Protection Characteristics for Motor Protection

Test Current NameI/IhConventional Time (10≤In≤250)Conventional Time (250≤In≤630)Initial StateAmbient Temperature
Conventional Non-Tripping Current1.0≥2h≥2hCold State+40℃
Conventional Tripping Current1.2<2h<2hHot State+40℃
1.5≤4min≤8minCold State+40℃
Recoverable Time7.24s≤T≤10s6s≤T≤20sHot State+40℃

Setting Value of Overcurrent Release Under Short Circuit Condition

Inm (A)For DistributionFor Motor Protection
63, 100, 125, 250, 40010In12In
6305In and 10In
80010In

Electric Operating Mechanism

(1) The rated operating voltage of the electric operating mechanism includes: AC50Hz 110V, 230V; DC110V, 220V and other types.

(2) The power consumption of the motor of the electric operating mechanism is shown in Table 7.

Circuit Breaker for MatchingStarting Current (A)Power Consumption (W)Circuit Breaker for MatchingStarting Current (A)Power Consumption (W)
CM1-63≤51100XYCM1-400≤5.71200
CM1-100(125)≤71540XYCM1-630≤5.71200
CM1-125≤8.51870

Installation, Use and Maintenace

1. Close and open the circuit breaker several times to check whether the operating mechanism of the circuit breaker is stuck and whether the mechanism action is reliable.

2. The “N”, “1”, “3”, “5” of the breaker are incoming terminals, and “N”, “2”, “4”, “6” are outgoing terminals, which are not allowed to be installed reversely.

3. The cross-sectional area of the connecting wire selected for the circuit breaker wiring must be adapted to the rated current. For the cross-sectional area of the main circuit wire when using copper wire or copper bar, refer to Table 

Rated Current (A) 10 16
20
25 32 40
50
63 80 100 125
140
160 180
200
225
250 315
350
400
Wire Cross-Sectional Area (mm²) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 185 240

 

Rated Current (A) Cable Copper Bar
Cross-Sectional Area (mm²) Quantity Size (mm×mm) Size (mm×mm) Quantity
500 150 2 30×5 2
630 185 2 40×5 2
800 240 3 50×5 2

Confirm that the terminal connections and fixing screws are tight and free of looseness before use.

 The single-mounted circuit breaker shall be vertically fixed in a dry and ventilated place. It shall be easy to maintain and operate, with a distance of ≥1.5 meters from the ground.

6. Confirm that there is no short circuit or ground fault between the terminals or exposed live parts.

7. After the circuit breaker trips due to overload, check the cause to eliminate the fault, and reset the bimetallic sheet inside the circuit breaker before closing and energizing.

Installation height of electric operating mechanism

cm1-Motor installation height

Install Dimension

cm1-rear panel wiring outline and mounting dimensions
cm1-outline and installation dimension for front panel wiring
cm1-insert-type wiring outline dimentions and installation dimension

Outline and Installation Dimensions

Type Item XYCM1-63 XYCM1-100, 125 XYCM1-250 XYCM1-400 XYCM1-630 XYCM1-800
L M L M L M L M L M L M
Front Wiring W 78 92 107 150 182 210
W1 50 60 70 96 118 140
W2 103 122 142 198 240 280
W3 75 90 105 144 174 211
L 135 150 165 257 270 280
L1 169 185 295 456 476 490
L2 117 132 144 224 234 243
H 74 82 68 86 86 103 107 107 112 116 116 116
H1 90.5 98.5 86 104 110 127 155 155 160 168 168 168
H2 20.5 24 24 38 42 41.5
H3 52 63 52 60.5 61 74
Rear Wiring H4 75 103 97 120.5 121 74
W4 60 72 87 124 156 178
W5 85 102 122 172 214
φd1 5.5 5.5 5.5 6.5 7 7
φD 18 22 24 32 40 48
L3 87 90 93 164 164 158
Plug-in L4 90 87 83 160 177 177
L5 146 172 190 282 302
L6 85 101.5 117 151 226 226
H5 28 50 50.5 60.5 91 91
H6 36 64 71.5 83.5 92
H7 76 86.5 106.5 110
H8 17.5 17.5 21 21
K 60 62 54 128 142 142
C 50 60 70 60 105 105
φd2 5.5 6.5 6.5 8.5 12 12
M 5 8 8 12 14 14
A 25 30 35 44 58 70
B 117 129 126 194 200 243
Installation Dimensions φd 3.5 4.5 4.5 7 7 7

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